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Waterproof Wire Harness is specifically designed for use in damp or extreme environments, primarily in various electronic devices, to provide stable power or signal transmission. It effectively protects internal electronic components, ensuring the proper functioning of equipment in harsh conditions. The harness offers advantages such as high reliability, adaptability to multiple environments, and low maintenance costs. In addition to providing waterproof functionality, it can be customized to include other features such as UV resistance, high and low temperature resistance, and vibration resistance, to meet the demands of different extreme environments.
Applications: Automotive, industrial equipment, outdoor devices, marine equipment, aerospace equipment.
Key Features of Waterproof Wire Harness: 1. Waterproof Design
The wire harness is coated with waterproof materials to prevent corrosion or short circuits. Common Ingress Protection (IP) ratings, such as IP67 and IP68, indicate that the product can function underwater for extended periods at various depths.
．IP67: Provides protection against short-term immersion in water.
．IP68: Offers protection against prolonged immersion in water, providing stronger waterproof capabilities.
The 6 indicates the product is fully protected against dust, and the 7 indicates the product can withstand immersion in water up to 1 meter deep for at least 30 minutes (though it does not guarantee that no water will enter the device). The 8 indicates the product can be submerged in water up to 2 meters deep for at least 1 hour.
Code letters
Solid particle protection
Liquid ingress protection
Mechanical impact resistance
Other protections
IP (Ingress Protection)
0–6 or X
0–9 or X
0–9
Letter
By definition
Required
Required
No longer used
Optional
The IP rating includes "IP" followed by two digits. The first digit represents protection against solid particles, and the second digit represents protection against liquid ingress. Additional letters may follow to indicate other protective capabilities.
2. Materials and Structure
The wires use outer materials that are resistant to high temperatures and abrasion, such as PVC, TPE (Thermoplastic Elastomer), and silicone. The internal conductors are made from corrosion-resistant materials, such as tinned copper or stainless steel, to prevent moisture and salt damage to the metal. Specially designed waterproof connectors or sealing devices ensure that the connection points do not experience electrical failure due to exposure to water or moisture.
3. Durability
In addition to waterproofing, the harness is designed to be resistant to aging, stretching, and other factors, allowing it to operate reliably in harsh environments over long periods, ensuring the continued operation of equipment.
FULLGLORY specializes in the manufacturing of cables and electronic components, and is a professional Wire harness made in Taiwan, LPM OEM/ODM factory. We offer Waterproof Wire Harness products, as well as ODM cable, OEM cable services. Our products are known for their stable quality and compliance with international standards. With comprehensive production facilities and technical support, we offer end-to-end services, from design and prototyping to mass production. We are committed to providing tailored solutions to meet your specific needs. Please feel free to contact us for inquiries!
